Production Metrics for Manufacturing Analytics

Production Analytics for Manufacturers

Capacity

Capacity

Based on technology and human capital, Manufacturer can produce the capacity and quantity units of the goods for each production cycle.

Optimal Output

You can define the quantity units Manufacturer plans to produce which can show the targeted quantity of items to be manufactured over a specified period, taking into consideration capacity, sales forecasts, and parallel schedules.

Production Units

You can have a track the actual number of units manufactured over reporting month in each production unit, making it easy for you to streamline the workflow and concentrate on other required areas.

Performance Rate

You can measure your performance in percentage based on the quantity actual units manufactured and the total capacity.

Performance rate
Deviance from Target

Deviance from Target

In case the target of production is diverging from usual or accepted, Manufacturer can track the total of the difference between the actual output vs optimal output.

Cycle Time 

Cycle time is monitored at a production Line or Plant level. Individual work centers cannot be monitored for this KPI. Batch level metrics can also be tracked.

Cycle Time Cycle Time Cycle Time (Time taken to produce within stipulated time / TAKT time)
QC Pass

QC Pass

The manufacturer can keep record the quantity of production that passed Quality Control for future reference and to optimise his production quality.

First Pass Yield

You can achieve the list of the First Pass Yield for good quality items based on Quantity of the quality loss items and the total quantity of the manufactured.

Quality Issues

Production Output units with Quality issues including Reject and Rework, to monitored at plant/unit/WC level.

Quality Issues
Rework Cost

Rework Cost

Based on the reports generated, you can analyze and define the cost for reworking on items with Quality Issues.

Reject Cost

Reject Cost

In case of items that are rejected, Manufacture can calculate the cost of discarded items by deducting the cost of reusable components.

Customer Returns of Finished Goods

Using Unlock Insight production metrics, you can even calculate the total units returned by customers to find out the quantity of scrap and reprocessed goods.

Customer Returns of Finished Goods
Downtime

Downtime

Now Manufacturer can even keep track of no: of hours the manufacturing process stopped due to technical or other reasons.

Downtime by Reasons

Unlock Insight Analytics distributes the no: of hours the manufacturing process stopped based on the main reasons for future reference and in case there has been a repeated reason, the manufacturer will get a chance to work on it and fix the issue to optimise the productivity.

Downtime by Reasons
Lost Production

Lost Production

Production metrics can give you lost production time based on downtime hours and the Capacity Throughout on hourly basis.

Downtime incidents

This KPI indicates the number of incidents where your manufacturing unit had to shut down production.

Downtime incidents
Maintenance Cost

Maintenance Cost

Maintenance Cost is the essential component of the manufacturing budget for keeping the manufacturing process up and running. Know the cost associated with technical maintenance of production lines and by working centers.

Cost of Emergency

In times of emergency, cost associated with emergency incidents

Manhours

Total working hours of all employees in the manufacturing operation

Labor Efficiency

Labor Efficiency, total production units divided by Manhours

Cost of Emergency
Energy Consumption

Energy Consumption

Energy Consumed by Production facilities in kWh, by month compared to Target.

Emissions

Total Emissions by Production facilities in tonnes, by month, compared to Target.

Waste

Waste, in tonnes, arisen as result of Production activities, by type

Cost of Disposal

Cost of Disposal, the cost associated with discarding the waste.

Cost of Disposal
Mean Time for Resolution MTR

Mean Time between failures (MTBF)

MTBF measures of how reliable a hardware product or component is. You can spot at-risk machinery or overheating components BEFORE they explode and catch fire. This is very critical for production.

Mean Time for Resolution MTR

This data shows, for a specified company and time period, the monthly averages for the elapsed time to incident resolution, in days.